The SS-36H Pneumatic Loading Lapping Machine, manufactured by the Lapmaster Wolters Group, is based on the 36-inch standard lapping machine.
Pressure weights are connected to the cylinder connecting rod via self-aligning bearings. The cylinder is mounted on the crossbeam above the lapping plate.
The main function of the pneumatic system is to eliminate manual handling of pressure weights during loading and unloading. It can also apply additional pressure to workpieces as per customer requirements.
The standard configuration of this machine uses loose abrasives. Water and diamond emulsion are available as optional configurations upon customer request.
Operator safety is a key priority in the machine's design. A two-hand safety relay controls the vertical movement of the pressure plate. Since simultaneous pressing of both hands is required to start the operation, it ensures that the operator's arms are not injured when the pressure weights descend.
Another safety feature is the ability to lock the pressure weights at any position, preventing them from falling if the air or power supply is suddenly cut off.
The flatness of the lapping plate and workpieces can be adjusted by repositioning the conditioning ring on the lapping plate.
The lapping plate drive system is equipped with an independent motor, worm gear reducer and belt drive.
· Floor-mounted machine base equipped with a motor and a reducer
· Pressure range of the pressing plate
From 15kg (331lb) to 85kg (1871lb) at a pressure of 4.2kg/cm² (60psi)
· Adjustable height worktable
· Three dressing rings, which can be adjusted to position by an adjusting arm with bearing rollers to control the flatness of the grinding disc
· Independent grinding agent supply system, with a pump and multiple points of grinding fluid supply pipelines
· High-torque drive system, including a 4.0kW motor and reducer, with a grinding disc rotation speed of 60rpm
· 110V control voltage
· Compliant with CE certification
· Frequency converter
· Operation panel with start/stop buttons and multiple range digital processing timer
· Waste liquid bucket
Random accessories
· Grooved grinding disc, high-density cast iron material, 914mm in diameter x 0.5mm in thickness
· Three grooved dressing rings, high-density cast iron material, 419mm in diameter x 368mm in thickness
· Grinding disc hoist
Optional accessories
· Solid stainless steel backplate
· Synthetic plate
· Solid cast iron grinding plate
· Four rings
· Standard type
· Soft start
· Water cooling
· Non-standard voltage
· Pulsating pump
· Custom color
· 5.5kw motor
· Fixed protective cover or beam-type safety shield
Weight
·1250kg.
Electricity, gas, water
· Electricity: 380V, 3 phases, 50Hz.
· Gas: Minimum 400kPa/4bar
· Water: Minimum 100kPa/1bar